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2002, Trade International, Inc. All Rights Reserved. |
STONE SELECTION & SPECIFYING
By: Jeffrey Matthews
Selecting a stone for use requires that many questions are asked.
"Who is doing the selection?" is one main question. When an architect/designer
selects a stone he should be aware of the criterion for color, finish,
application, quality, installation, and aesthetics for the job. When
a contractor, owner, or individual selects a stone he will normally
do it for price considerations and color only. For this article let
us assume that we are selecting a stone for a commercial job.
Let us define dimension stone or building stone for commercial
purposes as any decorative stone such as marble, limestone, travertine,
slate, quartzite, and granites which has been cut to size for specific
applications. These probably are most of the stones used in such
jobs. More and more people are looking at shellstone, sandstone,
and other natural fossil type stones that have a rustic look. People
are always introducing other stones in hopes of finding a niche
in the market for the rustic look that so many people are requiring.
Most often consideration should be given whether the stone is
for the exterior or interior, or for vertical or horizontal surfaces
(walls vs. floors or table tops-countertops vs. bathrooms). Do not
forget to know whether stone in cubical form for columns, arches,
or other applications is required. This may cause a different selection
to be done due to price and structural strength of the stone which
at this moment we are not considering. We will consider the selection
as it applies to tile, or standard 3/4" (2cm) or 1-3/16" (3cm) thickness
as this accounts for 95% of all stone purchased.
In considering a stone there are always lots of questions to ask
about the job before looking at any stone. It is imperative to know
whether the stone is to be used in freeze-thaw climate, wet conditions
like around spas or in bathrooms, heavy traffic areas like shopping
mall floors, or exterior cladding. Know what size panels will be
required or how much quantity is estimated to be needed and when
will it be required?
To select a stone we need to understand how stone is quarried
and fabricated. Some stone comes from mountains, others from underground,
and others from river beds. Slate is usually found in river beds
or underground mines. Slate and Quartzite will have size limitations
and finish limitations. Usually these can be used on the exterior
and interior. Slate is derived from shale and is usually clad together
as layers, thus allowing it to be split with irregular facing. Normally
slate can be supplied in tiles of 1/4" or thicker and is normally
supplied with cleft faces or honed faces. The sizes are usually
limited to tiles of no more than 18" x 18" x 1/4" or slabs cut to
size of no more than 28" x 50". There are always exceptions and
some kinds of slates can be quarried in larger slabs of 4' x 8'.
Slate is good for flooring due to its natural cleft face which gives
more slip resistance. It is also good for exterior and roofing applications
in most cases. It comes in an abundance of colors from many countries.
Limestone or Travertine (sandstone, coquina, dolomites,
fossil or shellstone) is usually quarried underground. It often
has size restrictions and usually will not take a polish finish.
Sometimes you will need to specify whether you are needing a dolomitic
or oolithic limestone. Normally buyers are selecting this stone
with honed or rustic finishes for its texture and grain. This material
may be used for exterior applications if it passes certain tests.
You must be careful to question the absorption of the stone for
its application. Normally limestone will have a high absorption
rate and are not suitable for wet climates unless treated with sealers.
Also many limestone's are soft and thus wear easily on flooring
applications. Some limestone's are very hard and can be flamed.
However, there are not as many of these available as those that
do not take a flamed finish. There may also be size restrictions
when selecting this stone. Many times you will find holes in this
material which may be kept as natural or filled with synthetics
such as epoxy or cement.
Marble (greenstone, onyx, serpentine, some limestone's)
is defined two ways: as a stone which has been re-crystallized (the
geological definition) or as any limestone that will take a polish
(the commercial definition). As we are all finding out today, most
marbles coming from Spain, for example, are really limestone's and
customs is charging a higher duty. Usually marbles will be found
in mountainous areas. Therefore, the factors that apply to limestone's
apply here. In addition to the comments about limestone's, consider
that many colorful marbles have quantity restrictions as they are
only a selection within the same quarry. Many marbles have tremendous
color variation and could require 20 samples to show the full variation
in the stone. However, due to the colors available you will usually
have a much larger selection from which to choose. Some of these
marbles may have holes or cracks and require reinforcement with
fiberglass net backing or filling. Most marbles are used decoratively
on interiors and very few are acceptable for exterior use unless
you have special conditions. Most buyers want this material to be
polished even though it is recommended to be honed, especially on
flooring applications.
Granite (gneiss, gabbro, diorite, basalt), an igneous rock,
is probably one of the most used commercial stones, especially in
exteriors. It is very hard and durable, as are quartzite's, and
very suitable in most cases for severe weather conditions. Usually
granites are found in mountainous areas and are monolithic in design.
The size of the grains may vary from fine to large. The color may
vary but is usually homogeneous. In some cases you can find granites
with a lot of character, veining, and color variation. The granites
are usually found in large deposits and large sizes. Many granites
are being used on interiors, especially as flooring since it will
hold a polished finish longer than marble and wears less than marble
or limestone. Being one of the most dense stones and very good for
abrasion resistance it lends itself to many textured finishes such
as flaming, bushammering, sandblasting, acid, chiseling, etc.
The problem most buyers have in selecting a stone is that they
only see a very small sample or only what the salesman shows them.
The name is usually changed to confuse the buyers and maintain a
lock on who can supply the stone. Usually the buyers do not get
enough information on the stone to make a proper judgement. They
select the stone simply for its color, only to find out later that
the color varies more than they can accept or it is not suitable
for the application intended, or there is not enough time to obtain
the quantity they require. Therefore, it is wise to ask the following
questions about the stone before making a final selection:
1) What color and texture do you want? There may be many stones
that fulfill your requirements after much investigation. Once you
have chosen several stones that fit your needs, then proceed to
the next step in narrowing down whether the stone will fit your
qualifications and standards.
2) What is the actual quarry name of the stone? Where is it quarried
and is there more than one quarry? If you do go to bid with a fictitious
named stone, you may have lots of problems getting competitive bids
and others will offer alternate stones in lieu of what you want.
Further, if you ever had to get more material at a later date, you
may not be able to obtain it. What type of quarry is it? Are blocks
available in large sizes? If so, what is the maximum size? How much
quantity per month is available? In some cases, you may even wish
to specify the layer in the quarry where the stone is located that
meets your requirements, so ask if this is possible? Further, if
the job is large enough ask for contiguous blocks from the same
wall in the quarry. In random slabs, you may ask or specify alternating
facing be polished to give book-matched slabs, and have them numbered
sequentially.
3) What color variation can be expected in the stone? Are there
veins, and if so, how do they change in size and color? Obtain enough
samples of the stone to show the variation and understand what the
problems are in selecting the color range acceptable to you. You
may have to pay a little extra to get what you want but at least
you will not be surprised at what you get. If the job is large enough,
demand that the contractors, architects, owner etc. visit the quarry
and factories and see other jobs where the stone has been supplied
similar to the intent you are planning.
Be cautious, because what is variation to you may be nothing to
a stone person. Once selection is made, have several sets of control
samples prepared, signed off on, and kept by all parties concerned
for control.
4) Find out about the integrity of the stone. Does the stone show
holes which require filling, cracks or seams which require gluing,
or other faults which require extra labor or care such as backing
the stone for strength? These features may add to the cost or be
a problem when it is time to grout the stone, seal the stone, or
cause problems with failure later on, such as cracking, pitting
or spalling. Some stones, such as Negro Marquina, spall. Other stones,
such as green marbles commonly known as serpentines, warp when wet.
Some stone effloresce, or lime powder, comes to the surface, and
it looks milky.
5) Find out about the stone's standards and require A.S.T.M. testing
on the stone to make sure it passes the requirements the architect
has set forth. Make sure the finish you have selected will wear
well and that it will pass all codes and standards required for
slip resistance. Make sure the absorption will satisfy your needs.
Make sure the stone does not change color or fade in sunlight or
have metallic contents or other minerals that will cause it to rust.
Each type of stone may require different testing for the application
intended. Get these tests done by qualified labs as it is your protection
that it meet certain standards. In some cases, test the stones several
times in production to make sure that it maintains these standards,
as it can change in the quarry and from quarry to quarry.
6) Set standards of the finish you want and be specific. Not all
polish stones have the same mirror reflection. Not all honed stones
allow for the disappearance of cutting and honing marks on the face.
Test each stone and see what is suitable and will satisfy your requirements
and find out the type of finish and grit that is being used to accomplish
this. Even today flamed finishes are accomplished by several methods
and one may suit you over another.
Also, find out how the stone should be maintained and demand information
on maintenance. Should the stone be sealed? If so, get recommendations
of sealers or try some samples out with labs to determine the best
sealers and how they may affect the color or look of the stone?
Most sealers require a more porous finish such as honed to start
with, so know this in the beginning.
7) Find out about the suppliers and have them qualified before
bid date. (The same applies to contractors.) Give suppliers a questionnaire
and ask them about job references where they have supplied similar
jobs and quantities? Ask them for warranties or guarantees about
their service, their quality control, and their delivery times.
Ask how they will correct and take care of problems should any occur.
8) Get references of projects that either you can visit or you
can call and check out the stone or the suppliers. Get pictures
of the jobs showing the stone to see what a large quantity looks
like.
9) Ask for recommendations of installation methods and thickness
of stone for the application you are considering. Some stones require
certain white portland cement, or epoxy to set. Other stones will
stain easily with colored epoxy grouts. Part of the cost of selecting
the stone is getting it installed properly and economically. The
overall budget will be approved based on the stones delivered cost
installed. Sometimes the installation method can cost more than
the stone.
By finding out about the quarrier, the supplier, and the stone
you will avoid problems down the road. You will alleviate the problems
of surprise that so many buyers have when they open their containers.
Finally demand everything verified in writing. Find out how the
stone is to be paid for, whether open account or with letters of
credit. What will the supplier accept as a hold out for final payment
until the stone is approved at the job site or warehouse? This will
usually indicate to you whether you are working with reputable companies
or those on a shoestring budget.
Once you have checked out all the variables on the stone, the
contractor, the costs, and other details, than stay with your specification
and make sure no one bids an alternate stone which has not been
checked out and approved. Offering alternates is very common. In
some states or jobs, the architect has no control. Once the job
is turned over for bidding, the general contractor takes out the
names of the specified sources of supply and in turn states "and/or
equal or alternates allowed". As soon as this is done, everyone
takes risk to get the quality, price, and assurance of the supply
of stone in question. Selecting stone requires that all parties
concerned, the general contractor, the owner, the architect/designer,
the contractor, and the supplier work as one to do a job that all
will be satisfied with and that will last a long time. Cooperation
and communication are important in any project if it is to work
well and smoothly.
|
Last Modified
on: February, 2002 |